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MAINTENANCE FUNDAMENTALS

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Maintenance costs, as defined by normal plant accounting procedures, are normally a major portion of the total operating costs in most plants. Traditional maintenance costs (i.e., labor and material) in the United States have escalated at a tremendous rate over the past 10 years. In 1981, domestic plants spent more than $600 billion to maintain their critical plant systems. By 1991, the costs had increase to more than $800 billion, and they were projected to top $1.2 trillion by the year 2000. These evaluations indicate that on average, one third, or $250 billion, of all maintenance dollars are wasted through ineffective maintenance management methods. American industry cannot absorb.