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Manufacturing Handbook of Best Practices 2011 Part 5

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Tham khảo tài liệu 'manufacturing handbook of best practices 2011 part 5', kỹ thuật - công nghệ, cơ khí - chế tạo máy phục vụ nhu cầu học tập, nghiên cứu và làm việc hiệu quả | r Integrated Product and Process Development Robert Hughes 5.1 OVERVIEW WANTED Generalist with extrovert tendencies. Communicates openly and often. Willing to integrate many areas of expertise at a moment s notice. Accepts responsibility for goals that may seem unachievable. Will work side by side physically or electronically with designers and engineers manufacturers material management marketing and logistics. Reports to a team leader. Look like a typical job ad If not why are so many organizations looking for just this person Help-wanted ads for integrated product and process development IPPD team members usually read a little more conventionally. However the positions and challenges are unconventional so why don t we see this ad This chapter first defines how integrated product teams IPTs work and how to prepare a team and organization for success then mentions some of the pitfalls. Second it offers methodologies for designing the product and process simultaneously. 5.2 BACKGROUND 5.2.1 Design-Build-Test Before the manufacturing revolution an entrepreneur would design-build-test a product from the first to the last unit. As large-scale manufacturing evolved a new product went to market by slugging its way through a serial process of concept to the design-build-test of a prototype to marketing buy-in and finally to design-build-test the manufacturing process. This often resulted in Delayed market entry and revenue streams Additional costs from losses in efficiency serial vs. parallel development Mental silos that created functional tunnel vision and minimal lateral movement of personnel This disconnected hands-off approach of leadership intent and knowledge almost always played like a version of that game where a whispered message is passed from person to person until the original message what the customer asked for is lost. 87 2002 by CRC Press LLC 88 The Manufacturing Handbook of Best Practices With IPPD each process is still needed. It s the sequencing the .