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Lecture Production operations management: Lecture 13 - Osman Bin Saif

In this chapter, the following content will be discussed: Types of layout design, work cells continued, repetitive and product oriented layout, types, macdonald’s assembly line, disassembly lines, assembly line balancing, cycle time, output capacity,. | LSM733-PRODUCTION OPERATIONS MANAGEMENT By: OSMAN BIN SAIF LECTURE 13 1 Summary of last Session Innovation at Macdonald’s – Case Strategic Importance of Layout Decision Objectives in Layout design Higher Utilization Improved Flow Improved Employee Improved Customer / Client Flexibility 2 Summary of last Session (Contd.) Types of Layout Office layout Retail layout Warehouse layout Fixed-position layout Process-oriented layout Work-cell layout 3 Agenda for this session Types of Layout design Work Cells Continued. Repetitive and Product Oriented Layout Types Macdonald’s assembly line Disassembly Lines Assembly line balancing Cycle time Output capacity 4 Agenda for this session (Contd.) Cycle time determination Wing component example Determining the efficiency 5 Process Flows before the Use of Work Cells 6 Process Flows after the Use of Work Cells 7 Automated Manufacturing Cell Source: J. T. Black, “Cellular Manufacturing Systems Reduce Setup Time, Make Small Lot Production Economical.” . | LSM733-PRODUCTION OPERATIONS MANAGEMENT By: OSMAN BIN SAIF LECTURE 13 1 Summary of last Session Innovation at Macdonald’s – Case Strategic Importance of Layout Decision Objectives in Layout design Higher Utilization Improved Flow Improved Employee Improved Customer / Client Flexibility 2 Summary of last Session (Contd.) Types of Layout Office layout Retail layout Warehouse layout Fixed-position layout Process-oriented layout Work-cell layout 3 Agenda for this session Types of Layout design Work Cells Continued. Repetitive and Product Oriented Layout Types Macdonald’s assembly line Disassembly Lines Assembly line balancing Cycle time Output capacity 4 Agenda for this session (Contd.) Cycle time determination Wing component example Determining the efficiency 5 Process Flows before the Use of Work Cells 6 Process Flows after the Use of Work Cells 7 Automated Manufacturing Cell Source: J. T. Black, “Cellular Manufacturing Systems Reduce Setup Time, Make Small Lot Production Economical.” Industrial Engineering (November 1983) 8 Advantages of Work Cells Reduced work-in-process inventory Less floor space required Reduced raw material and finished goods inventory Reduced direct labor, and setup cost Heightened sense of employee participation Increased use of equipment and machinery Reduced investment in machinery and equipment 9 9 Improving Layouts Using Work Cells Current layout - workers in small closed areas. Improved layout - cross-trained workers can assist each other. Figure 9.10 (a) 10 10 Improving Layouts Using Work Cells Current layout - straight lines make it hard to balance tasks because work may not be divided evenly Improved layout - in U shape, workers have better access. Four cross-trained workers were reduced. Figure 9.10 (b) U-shaped line may reduce employee movement and space requirements while enhancing communication, reducing the number of workers, and facilitating inspection 11 11 Staffing and Balancing Work Cells Determine the task time (Also called .